Added Value Services

Amphenol Ltd has an extensive design and manufacturing facility that has the capability to offer its customers added value services from cable systems to complete box build.

Request a quote or more information on our Added-Value Services using our online Enquiry Form

 Amphenol is the world leader in the design, manufacture and supply of high-performance interconnect systems for military, commercial and industrial applications.  Amphenol offers an extensive global portfolio of interconnect solutions for demanding and harsh environments which includes value added services.

 Amphenol Ltd has an extensive design and manufacturing facility with the capability to offer customers added value services from cable systems to complete box build.  Amphenol offers these services via its vertically integrated facility, design and prototyping cell and through commercially competitive partnerships with other Amphenol business units located in low cost geographies such as Estonia, India, China and Mexico.
Amphenol UK Capabilities Include:
·         Applications Engineering Team with extensive industry and interconnect knowledge
·         Full end to end design service
·         Proposal drawings and wiring schematics
·         3D CAD modelling
·         High resolution 3D printing facilities
·         High speed data modelling, simulation and analysis
·         PCB and flex design and build
·   ·     Fabrication and box build
·         Temperature controlled clean room
·         Toolroom for tool design and manufacture
·         High pressure overmoulding machines
·         Independent testhouse facility
·         Automated cut, strip and crimping
·         KANBAN, stocking and logistics support
·         Automated in process testing and certification
 Amphenol Ltd has an unrivalled pedigree and wealth of experience being one of the first UK companies to offer military overmoulded cable assemblies. Examples of current projects include; Head-up display units for Typhoon, Jumper assemblies for train carriages, Fibre optic cable assemblies for the Type 23 Frigate upgrade, complex flex assemblies for aero-engine management systems and overmoulded headset cables.
Amphenol Ltd holds accreditation to BS EN ISO9001:2008 and AS9100 and is also an active participant in the global IPC committee with involvement in the upkeep of existing standards and contributing to the writing of new standards. Operators are trained by an onsite IPC committee member and trainer to IPC-A-610, IPC/WHMAA-A-620, IPC J-Standard 001 and IPC-A-7711/7722.


Connector Accessories Connector Accessories backshell endbell adaptor screen termination - Full range of environmentally sealed & EMC screened backshells and cable strain relief adaptors
- Extensive selection of metal, plastic and rubber protective caps for sealing and EMC protection
- Dummy receptacles for stowage of bayonet and threaded coupling connectors


Customised Connector Assemblies

Customised Connector Assemblies filtered hermetic - Additional filter protection and transient suppression
- Connectors and accessories with tailored geometry
- Specialist materials including Aluminium Bronze, Composite, Titanium and Stainless Steel


Cable Looms Wiring looms - Design and manufacture of wiring and woven looms
- Interconnection with active webbing
- Databus assemblies


Boot and Backshell Harnessing boot backshell cable harness assembly connector adaptor - Design, development, build to print & prototyping facility
- Harness assembly drawings & wiring schematics
- Domestic & low cost offshore manufacturing facilities


Overmoulded Harnessing

Overmoulded cable assemblies

- Ruggedised for increased reliability and tamper proofing
- Custom overmoulding designs to suit specific applications
- Potential cost savings over conventional boot & backshell harnessing


Power Harnessing and Assemblies Power Cable Harnesses - High power cable harnesses to carry up to 1000A
- IP2X safety features
- Connector to busbar & flexible busbar assemblies


Connector to Flexi Assemblies Connector Flexi Assemblies - Flexible and flex-rigid assembly design and build
- Specialist interconnect to join multiple flex assemblies together
- Single side, double side and multi-layer assemblies


Electro Mechanical Assemblies Electro mechanical assemblies - Design and manufacture of  distribution & junction boxes
- Design and manufacture of digital control & display boxes
- Supply of ruggedised switches and routing equipment